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SECTION 1C2

1.8L - FAM I DOHC ENGINE MECHANICAL

Caution : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

SPECIFICATIONS

Engine Specifications

Applicatioin
Description
General Dsta :
Engine Type
F18D
Displacement
1796 cc
Bore Stroke
80.5 × 88.2 mm
Compression Ratio
9.7 ± 0.2 :1
Firing Order
1-3-4-2
Cylinder Bore :
Diameter
80.495 ~ 80.505 mm
Out of Round (Max)
0.0065 mm
Taper (Max)
0.0065 mm
Piston :
Diameter
80.465 ~ 80.475 mm
Clearance to Bore
0.020 ~ 0.040 mm
Piston Rings :
Ring, End Gap : Top Compression
0.2 ~ 0.35 mm
Ring, End Gap : Second Compression
0.4 ~ 0.6 mm
Piston Pin :
Diameter
17.990 ~ 17.995 mm
Pin Off Set
0.7 ± 0.15 mm
Clearance : In Piston
0.010 ~ 0.020 mm
Clearance : In Rod
Interference Fit to Rod
Length
55 mm
Camshaft :
Lift-Intake
8.5 mm
Lift-Exhaust
8.0 mm
End Play
-
Bearing Journal OD
28.000 ~ 28.021 mm
Crankshft :
Main Journal :
.
Diameter (All)
Out of Round (Max)
54.982 ~ 54.994 mm
0.004 mm
Main Bearing Clearance (All)
0.026 ~ 0.042 mm
Crankshaft End Play
0.05 ~ 0.28 mm
Connecting Rod Journal
.
Diameter (All)
Out of Round (Max)
42.971 ~ 42.987 mm
0.004 mm
Cylinder Head :
Valve Stem Protrusion
38.04 (Intake) / 38.82 (Exhaust) mm
Valve Guide Height
10.7 ~ 11.0 mm
Overall Height
135.93 ± 0.3 mm
Minimum Overall Height After Machining
135.63 mm
Valve System :
Valve Lash Compensators
Hydraulic Tappet
Seat Runout (Max, All)
0.05 mm
Face Runout (Max, All)
0.05 mm
Valve Stem Diameter :
.
Intake
Exhaust
6 mm
6 mm
Valve Diameter:
.
Intake
Exhaust
31.2 mm
27.5 mm
Valve Seat Width :
.
Intake
Exhaust
1.0 ~ 1.4 mm
1.4 ~ 1.8 mm
Valve Face Angle
-
Valve Guide Inside Diameter
6.0 ~ 6.012 mm
Oil Pump :
Gap Between Oil Pump Body and Outer Rotor
0.400 ~ 0.484 mm
Outer Rotor Side Clearance
0.045 ~ 0.100 mm
Inner Rotor Side Clearance
0.035 ~ 0.085 mm
Relief Valve Spring Free Length
81 mm
Sealants and Adhesives :
Rear Main Bearing Cap
JangAm LS Sealant 732
Oil Pan Bolts
No Sealants
Oil Pump Bolts
No Sealants
Oil Pan Pickup Tube Bolts
No Sealants
Oil Gallery Plug
Loctite 962B
Coolant Jacket Caps and Plugs(Freeze Plugs)
Loctite 962B
Exhaust Manifold Studs/Nuts
No Sealants

Fastener Tightening Specifcations

Application
N•m
Lb-Ft
Lb-In
Air Cleaner Housing Bolts
10
-
89
Camshaft Cover Bolts
10
-
89
Camshaft Gear Bolts
67.5
50
-
Connecting Rod Bearing Cap Bolts
25+30°+15°
18
-
Coolant Bypass Adapter Bolts
10
-
89
Crankshaft Bearing Cap Bolts
50+45°+15°
37
-
Crankshaft Pulley
95+30°+15°
70
-
Cylinder Head Bolts
25+190°
18
-
EGR Adapter Bolts
10
-
89
Engine Cover Bolts and Nuts
10
-
89
Engine Mount Bracket Bolts and Nuts
55
41
-
Engine Mount Bracket Support Bolts
55
41
-
Engine Mount Retaining Bolts
45
33
-
Engine Oil Filter
15
11
-
Exhaust and Intake Manifold Stud Bolts
25
18
-
Exhaust Flex Pipe-to-Exhaust Manifold Retaining Nuts
35
26
-
Exhaust Manifold Heat Sheild Bolts
15
11
-
Exhaust Manifold Retaining Nuts
25
18
-
Flexible Plate Bolts
60
44
-
Flywheel Bolts
35+30°+15°
26
-
Front Timing Belt Upper/Lower Cover Bolts
6
-
53
Intake Manifold Bracket Lower Bolt
45
33
-
Intake Manifold Bracket Upper Bolt
25
18
-
Intake Manifold Retaining Nuts
30
22
-
Oil Pan Flange-to-Transaxle Bolts
75
55
-
Oil Pan Retaining Bolts
10
-
89
Oil Pressure Switch
40
30
-
Oil Pump Bolts
10
-
89
Oil Pump Rear Cover Bolts
8
-
71
Oil Pump Retaining Bolts
10
-
89
Oil Suction Pipe or Support Bracket Bolts
10
-
89
Rear Timing Belt Cover Bolts
8
-
71
Shacker-to-Cylinder Head
20
15
-
Timing Belt Automatic Tensioner Bolt
25
18
-
Timing Belt Idler Pulley Bolts
25
18
-
Transaxle Bell Housing Bolts
75
55
-
Transaxle Torque Converter Bolts
60
44
-
Ventilation Pipe Bolts
10
-
89
Ventilation Pipe Brackect Bolt
9
-
80

SPECIAL TOOLS

Special Tools Table


J3B11C01
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KM-653
Adapter

KM135
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KM-135
Adapter

J3B11C02
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KM-805
Valve Guide Reamer

J36972
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J-36792
Crankshaft Rear Oil Seal Installer

KM571B
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KM-571-B
Gauge

DW110060
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DW110-060
Engine Assembly Support Fixture

KM412
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KM-412
Engine Overhaul Stand

KM348
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KM-348
Valve Spring Compressor

KM635
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KM-635
Crankshaft Rear Oil Seal Installer

KM427
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KM-427
Piston Pin Service Set

J3B11C04
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J-8087
Cylinder Bore Check Gauge

KM3400
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KM-340-0
Cutter Set Includes:
KM-340-7
Guide Drift
KM-340-13
Cutters
KM-340-26
Cutters

KM470B
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KM-470-B
Angular Torque Gauge

KM498B
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KM-498-B
Pressure Gauge

J3B11C05
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J-8037
Universal Piston Ring Compressor

COMPONENT LOCATOR

To Be Updated


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