Nubira-Lacetti |
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Step | Action | Value(s) | Yes | No |
1 |
Is the oil pressure warning lamp on?
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-
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Go to Step 2
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System OK
|
2 |
Check the oil level in the crankcase.
Is the oil level low?
|
-
|
Go to Step 3
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Go to Step 4
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3 |
Add oil so that the oil level is up to the fullmark on the indicator.
Is the repair complete?
|
-
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Go to Step 1
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-
|
4 |
Check the idle speed.
Is the idle speed below the specified value ?
|
825 rpm
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Go to Step 5
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Go to Step 6
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5 |
Increase the idle speed.
Is the speed increased?
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-
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Go to Step 1
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-
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6 |
Inspect the oil pressure switch.
Is the oil pressure switch incorrect or malfunctioning?
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-
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Go to Step 7
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Go to Step 8
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7 |
Install a new oil pressure switch.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
8 |
Inspect the oil pressure gauge.
Is the oil pressure gauge incorrect or malfunctioning?
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-
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Go to Step 9
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Go to Step 10
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9 |
Install a new oil pressure gauge.
Is the repair complete?
|
-
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Go to Step 1
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-
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10 |
Inspect the engine oil.
Is the engine oil in the crankcase diluted or of the improper viscosity?
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-
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Go to Step 11
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Go to Step 12
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11 |
Install new engine oil of the proper viscosity for the expected temperatures.
Is the repair complete?
|
-
|
Go to Step 1
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-
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12 |
Inspect the oil pump.
Is the pump worn or dirty?
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-
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Go to Step 13
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Go to Step 14
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13 |
Replace the oil pump.
Is the repair complete?
|
-
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Go to Step 1
|
-
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14 |
Inspect the oil filter.
Is the oil filter plugged?
|
-
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Go to Step 15
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Go to Step 16
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15 |
Install a new oil filter.
Is the repair complete?
|
-
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Go to Step 1
|
-
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16 |
Inspect the oil pickup screen.
Is the oil pickup screen loose or plugged?
|
-
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Go to Step 17
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Go to Step 18
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17 |
Tighten or replace the oil pickup screen, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
18 |
Inspect the oil pickup tube.
Are there any holes in the oil pickup tube?
|
-
|
Go to Step 19
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Go to Step 20
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19 |
Replace the oil pickup tube.
Is the repair complete?
|
-
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Go to Step 1
|
-
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20 |
Inspect the bearing clearances.
Are the bearing clearances more than the specified values?
|
Crankshaft 0.026 ~0.046 mm (0.0010~0.0018 in.)
Connecting Rod 0.019 ~ 0.070 mm (0.0007 ~ 0.0027 in.)
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Go to Step 21
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Go to Step 22
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21 |
Replace the bearing, if necessary.
Is the repair complete?
|
-
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Go to Step 1
|
-
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22 |
Inspect the oil galleries.
Are the oil galleries cracked, porous, or plugged?
|
-
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Go to Step 23
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Go to Step 24
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23 |
Repair or replace the engine block.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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24 |
Inspect the gallery plugs.
Are any of the gallery plugs missing or installed improperly?
|
-
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Go to Step 25
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Go to Step 26
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25 |
Install the plugs or repair, as necessary.
Is the repair complete?
|
-
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Go to Step 1
|
-
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26 |
Inspect the camshaft.
Is the camshaft worn or is there evidence of poor machining?
|
-
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Go to Step 27
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System OK
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27 |
Replace the camshaft.
Is the repair complete?
|
-
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Go to Step 1
|
-
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Step | Action | Value(s) | Yes | No |
1 |
Does the engine knock when it is cold and continue for two to three minutes or does the knock increase with torque?
|
-
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Go to Step 2
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System OK
|
2 |
Inspect the flywheel.
Is the flywheel contacting the splash shield?
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-
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Go to Step 3
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Go to Step 4
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3 |
Reposition the splash shield.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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4 |
Inspect the balancer and the drive pulleys.
Is either the balancer or the drive pulleys loose or broken?
|
-
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Go to Step 5
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Go to Step 6
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5 |
Tighten or replace the balancer or the drive pulleys.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
6 |
Inspect the piston-to-bore clearance.
Is the clearance more than the specified value?
|
0.030 mm (0.001 in.)
|
Go to Step 7
|
Go to Step 8
|
7 |
1. Rebore the cylinder and hone to size.
2. Replace the piston.
Is the repair complete?*
|
-
|
Go to Step 1
|
-
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8 |
Inspect the connecting rod.
Is the connecting rod bent?
|
-
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Go to Step 9
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System OK
|
9 |
Replace the connecting rod.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
Step | Action | Value(s) | Yes | No |
1 |
Is there a heavy knock when the engine is hot and torque is applied?
|
-
|
Go to Step 2
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System OK
|
2 |
Inspect the balancer and the pulley hub.
Is the balancer or the pulley hub broken?
|
-
|
Go to Step 3
|
Go to Step 4
|
3 |
Replace the broken balancer or the pulley hub.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
4 |
Inspect the torque converter bolts.
Are the bolts tightened to specified value?
|
45 N•m
(33 lb-ft)
|
Go to Step 5
|
Go to Step 6
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5 |
Tighten the torque converter bolts.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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6 |
Inspect the accessory belts.
Are the belts too tight or nicked?
|
-
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Go to Step 7
|
Go to Step 8
|
7 |
Replace and/or tension the belts to specifications, as
necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
8 |
Inspect the exhaust system.
Is the system grounded?
|
-
|
Go to Step 9
|
Go to Step 10
|
9 |
Reposition the system, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
10 |
Inspect the flywheel.
Is the flywheel cracked?
|
-
|
Go to Step 11
|
Go to Step 12
|
11 |
Replace the flywheel.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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12 |
Inspect the main bearing clearance.
Is the clearance more than the specified value?
|
0.026~0.046 mm
(0.0010~ 0.0018 in.)
|
Go to Step 13
|
Go to Step 14
|
13 |
Replace the main bearings, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
14 |
Inspect the rod bearing clearance.
Is the clearance more than the specified value?
|
0.019 ~ 0.070 mm (0.0007 ~ 0.0028 in.)
|
Go to Step 15
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System OK
|
15 |
Replace the rod bearings, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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Step | Action | Value(s) | Yes | No |
1 |
Is there a light knock when the engine is hot?
|
-
|
Go to Step 2
|
System OK
|
2 |
Is detonation or spark knock evident?
|
-
|
Go to Step 3
|
Go to Step 4
|
3 |
Check the engine timing and the fuel quality.
Was the problem found?
|
-
|
Go to Step 1
|
-
|
4 |
Inspect the torque converter bolts.
Are the bolts tightened to the specified value?
|
45 N•m (33 lb-ft)
|
Go to Step 5
|
Go to Step 6
|
5 |
Tighten the torque converter bolts.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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6 |
Inspect the manifold.
Is there an exhaust leak at the manifold?
|
-
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Go to Step 7
|
Go to Step 8
|
7 |
Tighten the bolts or replace the gasket.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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8 |
Check the rod bearing clearance.
Is the clearance within the specified value?
|
0.019 ~ 0.070 mm (0.0007 ~ 0.0028 in.)
|
Go to Step 9
|
System OK
|
9 |
Replace the rod bearings, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
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Step | Action | Value(s) | Yes | No |
1 |
Does the engine knock during initial start-up but last only a few seconds?
|
-
|
Go to Step 2
|
System OK
|
2 |
Check the engine oil.
Is the proper viscosity oil used in the crankcase?
|
-
|
Go to Step 4
|
Go to Step 3
|
3 |
Install oil of the proper viscosity for the expected seasonal temperatures.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
4 |
Inspect the hydraulic lifters.
Is there evidence of hydraulic lifter bleed-down?
|
-
|
Go to Step 5
|
Go to Step 6
|
5 |
Clean, test and replace the lifters, as necessary.
Is the repair complete?*
|
-
|
Go to Step 1
|
-
|
6 |
Inspect the crankshaft end clearance.
Is the clearance more than specified value?
|
0.1 mm (0.0039 in.)
|
Go to Step 7
|
Go to Step 8
|
7 |
Replace the crankshaft thrust bearing.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
8 |
Inspect the front main bearing clearance.
Is the clearance more than the specified value?
|
0.026~0.046 mm (0.0010~ 0.0018 in.)
|
Go to Step 9
|
System OK
|
9 |
Replace the worn parts of the front main bearing.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
Step | Action | Value(s) | Yes | No |
1 |
Does the engine knock at idle when hot?
|
-
|
Go to Step 2
|
System OK
|
2 |
Inspect the drive belts.
Are the belts loose or worn?
|
-
|
Go to Step 3
|
Go to Step 4
|
3 |
Tension or replace the belts, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
4 |
Inspect the A/C compressor and the generator.
Is either the compressor or the generator faulty?
|
-
|
Go to Step 5
|
Go to Step 6
|
5 |
Replace the faulty A/C compressor or the generator.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
6 |
Inspect the valve train.
Are valve train components faulty?
|
-
|
Go to Step 7
|
Go to Step 8
|
7 |
Replace the faulty valve train components.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
8 |
Check the engine oil.
Is the proper viscosity oil used in the crankcase?
|
-
|
Go to Step 10
|
Go to Step 9
|
9 |
Install oil of the proper viscosity for the expected seasonal temperatures.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
10 |
Inspect the piston pin clearance.
Is the clearance more than the specified value?
|
0.020 mm (0.0008 in.)
|
Go to Step 11
|
Go to Step 12
|
11 |
Replace the piston and the pin.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
12 |
Check the connecting rod alignment.
Is the alignment faulty?
|
-
|
Go to Step 13
|
Go to Step 14
|
13 |
Check and replace rods, as necessary.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
14 |
Inspect the piston-to-bore clearance.
Is the clearance within the specified value?
|
0.030 mm (0.0012 in.)
|
Go to Step 16
|
Go to Step 15
|
15 |
Hone the bore and fit a new piston.
Is the repair complete?
|
- |
Go to Step 1
|
-
|
16 |
Inspect the crankshaft balancer.
Is the balancer loose?
|
-
|
Go to Step 17
|
Go to Step 18
|
17 |
Torque or replace worn parts.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
18 |
Check the piston pin offset.
Is the offset at the specified value?
|
0.5 ± 0.1 mm (0.020 ~ 0.003 in.) Toward Thrust
|
Go to Step 19
|
System OK
|
19 |
Install the correct piston.
Is the repair complete?
|
-
|
Go to Step 1
|
-
|
Step | Action | Value(s) | Yes | No |
1 |
Are dull thuds or knocks heard with every engine revolution?
|
-
|
Go to Step 2
|
System OK
|
2 |
Check the oil pump pressure.
Is the oil pump pressure low?
|
-
|
Go to Oil Pressure Test
|
Go to Step 3
|
3 |
Inspect the crankshaft end play.
Does the crankshaft end play exceed the specified
value?
|
0.1 mm (0.0039 in.)
|
Go to Crankshaft Replacement Procedure
|
Go to Step 4
|
4 |
Inspect the crankshaft journals.
Are the crankshaft journals out-of-round?
|
0.004 mm
(0.0002 in.) max.
|
Go to Crankshaft Replacement Procedure
|
Go to Step 5
|
5 |
Inspect the belt tension.
Does the belt tension exceed the specified value?
|
-
|
Go to Timing Belt Replacement Procedure
|
Go to Step 6
|
6 |
Inspect the crankshaft pulley.
Is the crankshaft pulley loose?
|
-
|
Go to Crankshaft Replacement Procedure
|
System OK
|
Step | Action | Value(s) | Yes | No |
1 |
Is a knock noise heard under all engine speeds?
|
-
|
Go to Step 2
|
System OK
|
2 |
Inspect the crankshaft connecting rod journal.
Is the crankshaft connecting rod journal worn?
|
-
|
Go to Crankshaft Replacement Procedure
|
Go to Step 3
|
3 |
Check the oil pump pressure.
Is the oil pump pressure low?
|
-
|
Go to Oil Pressure Test
|
Go to Step 4
|
4 |
Inspect the crankshaft connecting rod journals.
Are the journals out-of-round?
|
-
|
Go to Crankshaft Replacement Procedure
|
Go to Step 5
|
5 |
Inspect the connecting rods.
Is there a misaligned connecting rod?
|
-
|
Go to Pistons and Rods Replacement Procedure
|
Go to Step 6
|
6 |
Inspect the connecting rod bolts.
Are the connecting rod bolts torqued properly?
|
-
|
System OK
|
Go to Pistons and Rods Replacement Procedure
|
Step | Action | Value(s) | Yes | No |
1 |
Are any of the following noises heard: a sharp double knock when the engine is idling, a light ticking with no load on the engine, or a "slapping" noise when the engine is cold?
|
-
|
Go to Step 2
|
System OK
|
2 |
Inspect the piston pin and the bushing.
Is the piston pin or the bushing worn or loose?
|
-
|
Go to Pistons and Rods Replacement Procedure
|
Go to Step 3
|
3 |
Inspect the piston.
Is the piston broken or cracked?
|
-
|
Go to Pistons and Rods Replacement Procedure
|
Go to Step 4
|
4 |
Inspect the connecting rods.
Is there a misaligned connecting rod?
|
-
|
Go to Pistons and Rods Replacement Procedure
|
Go to Step 5
|
5 |
Inspect the piston position.
Is the piston 180° out of position?
|
-
|
Go to Pistons and Rods Replacement Procedure
|
System OK
|
Step | Action | Value(s) | Yes | No |
1 |
Is a light tapping sound heard from the engine?
|
-
|
Go to Step 2
|
System OK
|
2 |
Inspect the valve springs.
Are the springs weak or broken?
|
-
|
Go to Cylinder Head and Valve Train Components Replacement Procedure
|
Go to Step 3
|
3 |
Inspect the valves.
Are the valves sticking or warped?
|
-
|
Go to Cylinder Head and Valve Train Components Replacement Procedure
|
Go to Step 4
|
4 |
Inspect the valve lifters.
Are the valve lifters dirty, stuck or worn?
|
-
|
Go to Cylinder Head and Valve Train Components Replacement Procedure
|
Go to Step 5
|
5 |
Inspect the camshaft lobes.
Are the camshaft lobes damaged or improperly machined?
|
-
|
Go to Camshaft Replacement Procedure
|
Go to Step 6
|
6 |
Check the oil supply to the valve train.
Is the oil supply insufficient or poor?
|
-
|
Go to Cylinder Head and Valve Train Components Replacement Procedure
|
Go to Step 7
|
7 |
Inspect the valve guides.
Are the valve guides worn?
|
-
|
Go to Cylinder Head and Valve Train Components Replacement Procedure
|
Go to Step 8
|
8 |
Inspect the valve spring seat.
Is the valve spring seat incorrect?
|
-
|
Go to Cylinder Head and Valve Train Components Replacement Procedure
|
System OK
|
© Copyright General Motors Chevrolet Europe. All rights reserved |