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SECTION 5B1

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: D16, D20)

LT5B001
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FIVE-SPEED M/T(D16, D20) - MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
1
. TRANSAXLE ASSEMBLY - REPLACE
5610100
3.5
3.5
3.4
INC : Replace clutch release bearing necessary
.
.
.
.
. TRANSAXLE ASSEMBLY - OVERHAUL
5610300
7.6
7.6
7.5
INC : Replace clutch release bearing necessary
.
.
.
.
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LT5B002
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FIVE-SPEED M/T(D16, D20) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
1
. GEAR, 5TH SPEED - REPLACE
5630100
4.5
4.5
4.4
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
2
. GEAR, 4TH SPEED - REPLACE
5630300
6.5
6.5
6.4
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
3
. GEAR, 3RD SPEED - REPLACE
5630500
6.1
6.1
6.0
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
4
. GEAR, 2ND SPEED - REPLACE
5630700
6.0
6.0
5.9
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
5
. GEAR, 1ST SPEED - REPLACE
5630900
5.6
5.6
5.5
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
6
. SHAFT, TRANSAXLE MAIN - REPLACE
5631100
6.6
6.6
6.5
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
7
. SYNCHRONIZERS (5TH) - REPLACE
5631300
4.4
4.4
4.3
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
8
. SYNCHRONIZERS (3RD-4TH) - REPLACE
5631500
5.5
6.5
6.4
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
9
. SYNCHRONIZERS (1ST-2ND) - REPLACE
5631700
6.0
6.0
5.9
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
10
. GEAR, SLIDING - REPLACE
5631900
6.0
6.0
5.9
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LT5B002
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FIVE-SPEED M/T(D16, D20) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
11
. SLEEVE, SHIFT - REPLACE
5632100
6.5
6.5
6.4
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
12
. SLEEVE, 5TH SPEED SHIFT - REPLACE
5632300
4.4
4.4
4.3
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LT5B003
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FIVE-SPEED M/T(D16, D20) - REVERSE & COUNTER GEAR (564)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
1
. SHAFT AND/OR GEARS, INPUT (5TH) - REPLACE
5640100
4.9
4.9
4.8
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
2
. SHAFT AND/OR GEARS, INPUT (INPUT CLUSTER GEAR) - REPLACE
5640300
5.8
5.8
5.7
INC : Shim selection time
.
.
.
.
INC: R&R transaxle and replace clutch release bearing necessary
.
.
.
.
3
. SHAFT AND/OR GEARS, INPUT (INPUT SHAFT) - REPLACE
5640500
5.8
5.8
5.7
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
4
. HOUSING, BEARING PLATE - REPLACE
5640700
5.5
5.5
5.4
INC : Shim selection time
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
5
. IDLER ASSEMBLY, REVERSE - REPLACE
5640900
5.5
5.5
5.4
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LT5B004
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FIVE-SPEED M/T(D16, D20) - BEARING PLATE (565)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
1
. REAR COVER, TRANSAXLE - REPLACE
5650100
0.5
0.5
0.5
2
. PLATE AND/OR GASKET, BEARING - REPLACE
5650300
5.5
5.5
5.4
3
. SLEEVE, DETENT - REPLACE
5650500
1.1
1.1
1.1
4
. BOLT, STRAIN ROD - REPLACE
5650700
5.3
5.3
5.2
5
. FORK, GEARSHIFT SLIDING - REPLACE
5650900
4.1
4.1
4.0
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LT5B005
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FIVE-SPEED M/T(D16, D20) - GEAR SHIFT COVER & FORK (566)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
1
. COVER AND/OR GASKET, TRANS - REPLACE
5660100
0.6
0.6
0.6
2
. FORK AND/OR SHAFT, SHIFT (1ST-2ND) - REPLACE
5660300
5.3
5.3
5.2
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
3
. FORK AND/OR SHAFT, SHIFT (3RD-4TH) - REPLACE
5660500
5.3
5.3
5.2
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
4
. FORK AND/OR SHAFT, SHIFT (5TH) - REPLACE
5660700
4.1
4.1
4.0
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
5
. FORK AND/OR SHAFT, SHIFT (REVERSE) - REPLACE
5660900
4.4
4.4
4.3
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
6
. TRANSAXLE CASE - REPLACE
5661100
5.0
5.0
4.9
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LT5B006
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FIVE-SPEED M/T(D16, D20) - DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
1
. DIFFERENTIAL ASSEMBLY - REPLACE
5670100
2.0
2.0
2.0
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
2
. SIDE BEARINGS - REPLACE
5670300
2.1
2.1
2.1
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
3
. RING GEAR - REPLACE
5670500
2.4
2.4
2.4
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
4
. PINIONS AND SIDE GEARS - REPLACE
5670700
2.5
2.5
2.5
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
5
. SPEEDOMETER GEAR - REPLACE
5670900
2.2
2.2
2.2
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
6
. DIFFERENTIAL HOUSING - REPLACE
5671100
2.8
2.8
2.8
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
7
. SEALS, AXLE (TRANSAXLE) - REPLACE (RIGHT)
.
.
.
.
Right
5671300
1.1
0.9
0.9
Left
5671400
1.1
0.9
0.9
Both
5671500
2.0
1.7
1.7
8
. DIFFERENTIAL RING AND/OR FLANGE - REPLACE
5671700
1.2
1.2
1.2
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA

LTA5B01
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FIVE-SPEED M/T(D16, D20) - SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
N
L
.
. LINKAGE - REPLACE
5690100
0.4
0.4
0.4
.
. KNOB, GEARSHIFT LEVER - REPLACE
5690300
0.3
0.3
0.3
1
. LEVER, GEARSHIFT CONTROL - REPLACE
5690500
0.3
0.3
0.3
2
. SEAL AND/OR BOOT, FLOOR MOUNTED GEARSHIFT - REPLACE
5690700
0.2
0.6
0.6
3
. CONTROL ASSEMBLY, FLOOR MOUNTED GEARSHIFT - REPLACE
5690900
0.8
0.8
0.8
INC : Adjust linkage
.
.
.
.
4
. ROD, GEARSHIFT CONTROL - REPLACE
5691100
0.2
0.2
0.2
S : Kalos/Aveo, N : NUBIRA/LACETTI, L : EVANDA
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