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SECTION 1B

ENGINE (SOHC ENGINE MECHANICAL)

G131B01
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SOHC ENGINE MECH. - SOHC ENGINE UNIT (111)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. ENGINE ASSEMBLY (M/T) - OVERHAUL
1110100
6.3
6.3
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
. ENGINE ASSEMBLY (A/T) - OVERHAUL
1110300
6.3
6.3
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
2
. ENGINE ASSEMBLY (M/T) - REPLACE
1110800
4.4
4.4
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
. ENGINE ASSEMBLY (A/T) - REPLACE
1110900
4.4
4.4
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B02
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SOHC ENGINE MECH. - BELT SYSTEM (113)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. BELT, ALTERNATOR DRIVE - REPLACE
1131900
0.5
.
2
. BELT, ACCESSORY - REPLACE
1132200
0.3
0.2
.
3
. AUTO TENSIONER, ACCESSORY BELT - REPLACE
1132400
0.4
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B03
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SOHC ENGINE MECH.- ENGINE BLOCK (121)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. OIL LEVEL INDICATOR - REPLACE
1210200
0.2
0.2
.
2
. TUBE, OIL LEVEL INDICATOR - REPLACE
1210300
0.3
0.3
.
3
. VALVE, OIL FILTER BY-PASS - REPLACE
1210500
0.5
.
4
. PLUG, EXPANSION - REPLACE
1210700
0.7
0.4
.
NOTE : Add appropriate labor operation time(s) for removal of necessary components to gain access to plug to regular labor hours column
.
.
.
.
5
. PLUG, OIL GALLERY - REPLACE
1210900
3.6
.
INC : R & I Transaxle ass'y
.
.
.
.
6
. BLOCK, CYLINDER - REPLACE
1211100
7.0
6.8
.
7
. PLATE, CLUTCH HOUSING UPPER - REPLACE
1211700
3.4
.
8
. PLATE, CLUTCH HOUSING LOWER - REPLACE
1211900
0.2
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G161B01
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SOHC ENGINE MECH.- CRANK SHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. SEAL(S), CRANKSHAFT REAR MAIN (AUTO TRANSAXLE) - REPLACE
1220200
3.8
.
. SEAL(S), CRANKSHAFT REAR MAIN (MANUAL TRANSAXLE) - REPLACE
1220400
3.5
4.2
.
INC : R & I Transaxle ass'y
.
.
.
.
2
. BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
1220600
6.3
1.6
.
INC : R & I Transaxle ass'y, Flywheel, Oil pan, Engine adjust.
.
.
.
.
A - Replace each additional
122060A
0.1
0.4
.
B - Replace rear main bearing
122060B
2.8
.
C - Replace rear main bearing (Manual transaxle)
122060C
3.1
.
D - With air conditioning
122060D
0.1
.
3
. BEARING, CONNECTING ROD (ONE) - REPLACE
1220800
1.0
1.3
.
INC : R & I Oil pan ass'y, Oil suction pipe
.
.
.
.
A - Replace each additional
122080A
0.2
0.3
.
B - Replace all
122080B
0.6
.
4
. CRANKSHAFT (M/T) - REPLACE
1221100
6.3
6.3
.
INC : R & I Engine ass'y, Cylinder head ass'y Flywheel, Piston ass'y, Engine adjust.
.
.
.
.
C - R&R cylinder head
122110C
1.0
.
D - Replace one piston rings
122110D
0.4
.
E - Replace all piston rings
122110E
1.2
.
F - Replace one connecting rod
122110F
0.4
.
G - Replace all connecting rods
122110G
1.1
.
H - Replace one piston
122110H
0.5
.
J - Replace all pistons
122110J
1.8
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G161B01
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SOHC ENGINE MECH.- CRANK SHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
4
. CRANKSHAFT (A/T) - REPLACE
1221200
6.3
7.4
.
INC : R & I Engine ass'y, Cylinder head ass'y Flywheel, Piston ass'y, Engine adjust.
.
.
.
.
D - Replace one piston rings
122120D
0.4
.
E - Replace all piston rings
122120E
1.2
.
F - Replace one connecting rod
122120F
0.4
.
G - Replace all connecting rods
122120G
1.1
.
H - Replace one piston
122120H
0.5
.
J - Replace all pistons
122120J
1.8
.
5
. CRANKSHAFT TARGET WHEEL - REPLACE
1221300
7.1
7.3
.
6
. PISTON, ROD AND/OR RINGS (ONE) - REPLACE
1221500
6.1
4.7
.
INC : R & I Cylinder head ass'y, Oil suction pipe, Engine adjust.
.
.
.
.
C - Replace each additional
122150C
0.2
0.8
.
D - Replace all
122150D
1.3
.
7
. FLYWHEEL (MANUAL T/M) - REPLACE
1221700
3.4
3.6
.
INC : R & I T/M ass'y, Clutch cover ass'y
.
.
.
.
8
. FLYWHEEL (AUTO T/M) - REPLACE
1221900
3.0
.
9
. HOUSING, OIL SEAL - REPLACE
1222300
3.5
.
10
. BEARING, CRANK THRUST - REPLACE
1222500
0.9
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G141B05
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SOHC ENGINE MECH.- OIL PAN & PUMP (123)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. FILTER, OIL - REPLACE
1231100
0.3
0.4
.
2
. PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
1231300
0.3
0.3
.
3
. PAN AND/OR GASKET, OIL - REPLACE
1231500
0.8
1.3
.
INC : Front exhaust pipe ass'y, Exhaust pipe bracket
.
.
.
.
4
. PUMP, ENGINE OIL - REPLACE
1231700
2.1
2.6
.
INC : R & I Timing belt, Oil pan
.
.
.
.
5
. SENSOR, FUEL SWITCH AND ENGINE OIL PRESSURE GAGE - REPLACE
1231900
0.3
.
6
. TUBE, OIL SUCTION - REPLACE
1232100
0.9
1.3
.
7
. OIL SEAL, CRANKSHAFT (FRONT) - REPLACE
1232300
1.1
1.6
.
8
. PIECE, CONNECTING - REPLACE
1232500
0.4
0.5
.
9
. VALVE, OIL PRESSURE RELIEF - REPLACE
1232700
0.7
0.3
.
10
. GASKET OIL PUMP - REPLACE
1232900
2.2
2.7
.
11
. PIPE AND/OR GASKET OIL VENTILATION - REPLACE
1233500
0.5
.
12
. HOSE, OIL VENTILATION - REPLACE
1233700
0.3
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B06
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SOHC ENGINE MECH.- CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. FOLLOWER, CAM (ONE CYLINDER) - REPLACE
1312100
0.5
.
A - Cam follower (Each additional)
131210A
0.3
.
B - Cam followers (All)
131210B
1.0
.
2
. GASKET, CYLINDER HEAD - REPLACE
1312300
2.6
3.6
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Engine adjust.
.
.
.
.
3
. HEAD, CYLINDER - REPLACE
1312500
3.3
3.6
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
. HEAD, CYLINDER - OVERHAUL
1312600
4.0
5.3
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
A - With Power Steering
131260A
0.1
.
4
. VALVE - RECONDITION OR REPLACE (ONE CYLINDER)
1312700
3.5
4.4
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valve stem seals, Valve recondition, Engine adjust.
.
.
.
.
C - Valves (Each additional)
131270C
0.1
0.3
.
D - Valves (All)
131270D
0.3
1.5
.
5
. GUIDE, VALVE - REPLACE
1312800
3.7
5.3
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valve stem seals, Valve recondition, Engine adjust.
.
.
.
.
C - Valves (Each additional)
131280C
0.3
0.3
.
D - Valves (All)
131280D
1.5
1.5
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B06
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SOHC ENGINE MECH. - CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
6
. SPRING CAP AND/OR SEAL, VALVE - REPLACE (ONE CYLINDER)
1312900
1.7
2.9
.
INC : R & I Cylinder head ass'y, Camshaft, Engine adjust.
.
.
.
.
C - Replace each additional
131290C
0.1
0.3
.
D - Replace all
131290D
0.3
1.1
.
7
. ADJUSTER, VALVE - REPLACE (ONE CYLINDER)
1313100
0.5
.
A - Valves adjusters (Each Additional)
131310A
0.3
.
B - Valves adjusters (All)
131310B
0.9
.
8
. PIECE, VALVE THRUST - REPLACE
1313300
1.6
0.5
.
A - Replace each additional
131330A
0.1
0.3
.
B - Replace all
131330B
0.3
0.9
.
9
. SENSOR, ENGINE COOLANT TEMP - REPLACE
1314100
0.3
0.3
.
10
. D-VALVES (ALL) - REPLACE
1314900
0.9
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B07
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SOHC ENGINE MECH. - CAM SUPPORT & SHAFT (132)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. COVER AND/OR GASKET, CAMSHAFT HOUSING - REPLACE (ONE PIECE)
1322100
0.5
0.3
.
2
. CAMSHAFT - REPLACE
1322300
2.2
2.6
.
INC : R & I Dis coil, Camshaft gear, Ignition timing adjust.
.
.
.
.
3
. SUPPORT CAMSHAFT - REPLACE
1322500
3.4
.
INC : R & I Dis coil, Camshaft gear, Ignition timing adjust.
.
.
.
.
4
. CAP, OIL FILLER - REPLACE
1322700
0.2
0.2
.
5
. OIL SEAL, CAMSHAFT - REPLACE
1322900
1.3
2.3
.
6
. PLATE, BREATHER - REPLACE
1323300
1.0
.
7
. ARM. ROCKER. SHAFT (CONE SIDE) - REPLACE
1323500
1.6
.
B- Replace all
132350B
0.1
.
8
. PLATE, CAMSHAFT THRUST - REPLACE
1323700
1.0
.
9
. SPRING, ROCKER ARM - REPLACE
1323900
0.4
.
B - Replace each additional
132390B
0.1
.
C - Replace all
132390C
0.3
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B08
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SOHC ENGINE MECH.- TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. PULLEY, CRANKSHAFT - REPLACE
1332100
0.4
0.6
.
2
. COVER, TIMING BELT REAR - REPLACE
1332300
1.3
1.6
.
3
. BELT, TIMING - REPLACE
1332500
1.1
1.1
.
4
. BELT, TIMING - ADJUST
1332700
1.4
.
5
. TENSIONER, TIMING BELT - REPLACE
1332900
1.0
1.4
.
INC : R & I Timing belt, Lower cover, Engine adjust.
.
.
.
.
6
. SPROCKET, CRANKSHAFT TIMING - REPLACE
1333100
1.1
1.4
.
INC : R & I Timing belt, Lower cover, Engine adjust.
.
.
.
.
7
. SPROCKET, CAMSHAFT TIMING - REPLACE
1333300
1.1
1.5
.
INC : R & I Timing belt, Ignition timing adjust.
.
.
.
.
8
. PUMP AND/OR GASKET, COOLANT - REPLACE
1333500
1.4
2.1
.
9
. SENSOR, CRANKSHAFT POSITION - REPLACE
1333700
0.3
0.3
.
10
. SENSOR, CAMSHAFT POSITION - REPLACE
1333800
0.2
0.3
.
11
. COVER, CAMSHAFT DRIVE BELT (UPPER)
1334200
0.5
0.5
.
12
. COVER, CAMSHAFT DRIVE BELT (LOWER)
1334300
0.9
0.9
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA

G131B09
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SOHC ENGINE MECH. - ENGINE & TRANSAXLE MOUNT (138)

NO.
OPERATION DESCRIPTION
OPERATION CODE
S
.
1.2S
1.4/1.5S
.
1
. MOUNT, ENGINE (RH-FRONT) - REPLACE
1380100
0.9
0.9
.
2
. BRACKET, ENGINE MOUNT (RH-FRONT) - REPLACE
1380300
0.9
0.9
.
3
. MOUNT, TRANSAXLE (LH-FRONT) - REPLACE
1380500
0.5
.
4
. MOUNT, TRANSAXLE (CENTER-REAR) - REPLACE
1380700
0.9
.
A - Auto transaxle
138070A
0.4
.
5
. MOUNT, ENGINE (CENTER-FRONT) - REPLACE
1380800
.
6
. SHIELD, SPLASH - REPLACE
.
.
.
.
Right
1382100
0.3
0.3
.
Left
1382200
0.3
0.3
.
Center
1382300
.
7
. MEMBER, CENTER - REPLACE
1382500
.
8
. BRACKET, ENGINE MOUNT LOWER - REPLACE
1383700
0.7
.
S : AVEO/KALOS/BARINA, N : NUBIRA/LACETTI/FORENZA/OPTRA/VIVA , L : EVANDA/EPICA
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